International Journal of Industrial Engineering & Production Research

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 Abstract : In this paper a meta-heuristic approach has been presented to solve lot-size determination problems in a complex multi-stage production planning problems with production capacity constraint. This type of problems has multiple products with sequential production processes which are manufactured in different periods to meet customer’s demand. By determining the decision variables, machinery production capacity and customer’s demand, an integer linear program with the objective function of minimization of total costs of set-up, inventory and production is achieved. In the first step, the original problem is decomposed to several sub-problems using a heuristic approach based on the limited resource Lagrange multiplier. Thus, each sub-problem can be solved using one of the easier methods. In the second step, through combining the genetic algorithm with one of the neighborhood search techniques, a new approach has been developed for the sub-problems. In the third step, to obtain a better result, resource leveling is performed for the smaller problems using a heuristic algorithm. Using this method, each product’s lot-size is determined through several steps. This paper’s propositions have been studied and verified through considerable empirical experiments.

 

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Strategic programming, Complex supply chain, Lean, Production programming, Suppliers selection,   ELECTRE

This paper represents a model of strategic programming with limited resources in a complex supply chain. The main goal of the proposed model is to increase efficiency and effectiveness of the supply chain with respect to income increases and cost decreases. Using special objective functions, has guaranteed the lean supply, production, distribution and suppliers' selection strategies. Furthermore, it can use for production programming in the supply chain. Moreover, customer satisfaction has also been perceived, by using minimization objective functions of shortage amount and restrictions of maximum allowed shortage. In this model, objective functions have been defined in a way, which directs the supply chain to the lean. Finally, after determining strategies according to objective functions and constraints, the optimal strategies using multi-criteria decision making - ELECTRE process- have been chosen .

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Dynamic cellular manufacturing systems,   Mixed-integer non-linear programming,   Production planning, Manufacturing attributes

This paper presents a novel mixed-integer non-linear programming model for the design of a dynamic cellular manufacturing system (DCMS) based on production planning (PP) decisions and several manufacturing attributes. Such an integrated DCMS model with an extensive coverage of important design features has not been proposed yet and incorporates several manufacturing attributes including alternative process routings, operation sequence, processing time, production volume of parts, purchasing machine, duplicate machines, machine depot, machine capacity, lot splitting, material flow conservation equations, inflation coefficient, cell workload balancing, budget constraints for cell construction and machine procurement, varying number of formed cells, worker capacity, holding inventories and backorders, outsourcing part-operations, warehouse capacity, and cell reconfiguration. The objective of the integrated model is to minimize the total costs of cell construction, cell unemployment, machine overhead and machine processing, part-operations setup and production, outsourcing, backorders, inventory holding, material handling between system and warehouse, intra-cell and inter-cell movements, purchasing new machines, and machine relocation/installation/uninstallation. A comprehensive numerical example taken from the literature is solved by the Lingo software to illustrate the performance of the proposed model in handling the PP decisions and to investigate the incorporated manufacturing attributes in an integrated DCMS .

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 In this paper a single server queuing production system is considered which is subject to gradual deterioration. The system is discussed under two different deteriorating conditions. A planning horizon is considered and server which is a D/M/1 queuing system is gradually deteriorates through time periods. A maintenance policy is taken into account whereby the server is restored to its initial condition before some distinct periods. This system is modeled to obtain optimal values of arrival rates and also optimal maintenance policy which minimizes production, holding and maintenance costs and tries to satisfy demands through time periods. The model is also considered to control customers’ sojourn times. For each deteriorating condition a model is developed. Models are solved by GA based algorithms and results for a sample are represented .

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This paper mainly focuses the study and analysis of the existing contributions related to the Biodiesel production. It, firstly, discuss the key issues related contributions which include chemical process, reactor designing, plantation, blending and applications. Next, it summarizes the analysis of the other prominent contributions related to process model, design, production, cost, optimization, feasibility, safety, effects, challenges and future of the Biodiesel. It also presents the discussion on the open issues in Biodiesel. Secondly, an approach is suggested for the design of the Biodiesel manufacturing plant in view of cost and capacity. The suggested approach is based on the mathematical model. This paper provides the brief study of Biodiesel production and plant design and it can be helpful to the beginners in the domain of renewable energy research.

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In the fundamental production inventory model, in order to solve the economic production quantity (EPQ) we always fix both the demand quantity and the production quantity per day. But, in the real situation, both of them probably will have little disturbances every day. Therefore, we should fuzzify both of them to solve the economic production quantity (q*) per cycle. Using α-cut for defuzzification the total variable cost per unit time is derived. Therefore the problem is reduced to crisp annual costs. The multi-objective model is solved by Global Criteria Method with the help of GRG (Generalized Reduced Gradient) Technique. In this model shortages are permitted and fully backordered. The purpose of this paper is to investigate a computing schema for the EPQ in the fuzzy sense. We find that, after defuzzification, the total cost in fuzzy model is less than in the crisp model. So it permits better use of the EPQ model in the fuzzy sense arising with little disturbances in the production, and demand.

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A three stage production system is considered in this paper. There are two stages to fabricate and ready the parts and an assembly stage to assembly the parts and complete the products in this system. Suppose that a number of products of different kinds are ordered. Each product is assembled with a set of several parts. At first the parts are produced in the first stage with parallel machines and then they are controlled and ready in the second stage and finally the parts are assembled in an assembly stage to produce the products. Two objective functions are considered that are: (1) to minimizing the completion time of all products (makespan), and (2) minimizing the sum of earliness and tardiness of all products (∑_i▒(E_i∕T_i ) . Since this type of problem is NP-hard, a new multi-objective algorithm is designed for searching locally Pareto-optimal frontier for the problem. To validate the performance of the proposed algorithm, in terms of solution quality and diversity level, various test problems are made and the reliability of the proposed algorithm, based on some comparison metrics, is compared with two prominent multi-objective genetic algorithms, i.e. NSGA-II and SPEA-II. The computational results show that performance of the proposed algorithms is good in both efficiency and effectiveness criterions.

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Process capability indices (PCIs) can be used as an effective tool for measuring product quality and process performance. In classic quality control there are some limitations which prevent a deep and flexible analysis because of the crisp definition of PCA‟s parameters. Fuzzy set theory can be used to add more flexibility to process capability analyses. In this study, the fuzzy X ba and MRx ba control charts are introduced to monitor continuous production process in triangular fuzzy state. Also, fuzzy PCIs are produced when SLs and measurements are triangular fuzzy numbers (TFN). For this aim, a computer program is coded in Matlab software. The fuzzy control charts is applied in Yazd fiber production plant. The results show that in continuous production processes, the better analysis will be performed by using fuzzy measurements. Also, based on the fuzzy capability indices, we can have a flexible analysis of the process performance.

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Achieving optimal production cycle time for improving manufacturing processes is one of the common problems in production planning. During recent years, different approaches have been developed for solving this problem, but most of them assume that mean quality characteristic is constant over production run length and sets it on customer’s target value. However, the process mean may drift from an in-control to an out-of-control at a random point in time. This study aims to select the production cycle time and the initial setting of mean quality characteristic, so that the expected total cost, consisting of quality loss and maintenance costs as well as ordering and holding costs, already considered in the classic models is minimized. To investigate the effect of mean process setting, a computational analysis on a real world example is performed. Results show the superiority of the proposed approach compared to the classical economic production quantity model.

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In last decades, mobile factories have been used due to their high production capability, carrying their equipment and covering rough and uneven routes. Nowadays, more companies use mobile factories with the aim of reducing the transportation and manufacturing costs. The mobile factory must travel between the suppliers, visit all of them in each time period and return to the initial location of the mobile factory. In this paper, we present an integer nonlinear programming model for production scheduling and routing of mobile factory with the aim of maximization of profit. This problem is similar to the well-known Traveling Salesman Problem (TSP) which is an NP-hard problem. Also at each supplier, the scheduling problem for production is NP-hard. After linearization, we proposed a heuristic greedy algorithm. The efficiency of this heuristic algorithm is analyzed using the computational studies on 540 randomly generated test instances. Finally, the sensitivity analysis of the production cost, transportation cost and relocation cost was conducted.

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Nowadays, several methods in production management mainly focus on the different partners of supply chain management. In real world, the capacity of planes is limited. In addition, the recent decade has seen the rapid development of controlling the uncertainty in the production scheduling configurations along with proposing novel solution approaches. This paper proposes a new mathematical model via strong recent meta-heuristics planning. This study firstly develops and coordinates the integrated air transportation and production scheduling problem with time windows and due date time in Fuzzy environment to minimize the total cost. Since the problem is NP-hard, we use four meta-heuristics along with some new procedures and operators to solve the problem. The algorithms are divided into two groups: traditional and recent ones. Genetic Algorithm (GA) and Particle Swarm Optimization (PSO) as traditional algorithms, also Keshtel Algorithm (KA) and Virus Colony Search (VCS) as the recent ones are utilized in this study. In addition, by using Taguchi experimental design, the algorithm parameters are tuned. Besides, to study the behavior of the algorithms, different problem sizes are generated and the results are compared and discussed.

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Supply chain members coordinate with each other in order to obtain more profit. The major mechanisms for coordination among supply chain echelons are pricing, inventory management, and ordering decisions. This paper concerns these mechanisms in a multi-echelon supply chain consisting of multiple suppliers, one manufacturer, and multiple retailers in order to study the price and leadtime competition, where the make-to-order production mode is employed and consumers are sensitive to retail price and leadtime. In the current study, a novel inventory model is presented, where the manufacturer has an exclusive supplier for every required component of its final product. The interactions and decisions of the firms are observed in multiple time periods. Moreover, each supply chain member has equal power and make their decisions simultaneously. The proposed model considers the relationships among three echelon supply chain members based on a non-cooperative Nash game with pricing and inventory decisions. An iterative solution algorithm is proposed to find Nash equilibrium point of the game. Several numerical examples are presented to study the application of the model as well as the effectiveness of the algorithm. Finally, a comprehensive sensitivity analysis is performed and some important managerial insights are highlighted.
 

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In this paper, an integrated mathematical model of the dynamic cell formation and production planning, considering the pricing and advertising decision is proposed. This paper puts emphasis on the effect of demand aspects (e.g., pricing and advertising decisions) along with the supply aspects (e.g., reconfiguration, inventory, backorder and outsourcing decisions) in developed model. Due to imprecise and fuzzy nature of input data such as unit costs, capacities and processing times in practice, a fuzzy multi-objective programming model is proposed to determine the optimal demand and supply variables simultaneously. For this purpose, a fuzzy goal programming method is used to solve the equivalent defuzzified multi-objective model. The objective functions are to maximize the total profit for firm and maximize the utilization rate of machine capacity. The proposed model and solution method is verified by a numerical example.

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Crude oil production output forecast is very important in the formulation of genuine and suitable production policies; it is pivotal in planning and decision making. This paper explores the use of forecasting techniques to assist the oil field manager in decision making. In this analysis, statistical models of projected trends which involves graphical, least squares, simple moving average and exponential smoothing methods were compared. The least squares method was found to be most suitable to capture the recent random nature of crude oil production output in the oilfield of the Niger Delta region of Nigeria. In addition, a multiple linear regression model was developed for predicting daily, weekly, monthly or even yearly volume of crude oil production output in the oilfield facility.

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The processes of transformation of the energy space, namely the impact of alternative energy resources on it, are characterized by changes in the national economy in general and in the energy market in particular. The results of the analysis confirmed the significant dependence of electricity production indicators on renewable sources and such factors as GDP, CO₂ emissions, total electricity production, which requires improvement of organizational and economic bases for policy development of state support for renewable energy technologies in countries with exogenous factors. The interdependence between electricity production from renewable sources and economic indicators in Ukrainian-Chilean relations using macroeconomic multifactor analysis based on the correlation method allowed to identify the most influential factors.

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 The relevance of the research topic is due to the fact that in the current economic conditions attracting additional investments will ensure the further development of the agricultural sector of the economy. The purpose of the article is to establish a close link between investment attraction and increased agricultural output.
Positive dynamics were found as a result of the analysis of the dynamics of investments in fixed assets in the agricultural sector during the analyzed period, but their fluctuations by years are observed due to the influence of factors of the external and internal environment.
Scientific methods were used in the research process: modeling - to build an investment model for the development of the agricultural sector of the economy; economic and statistical - to assess the dynamics of capital investment; analysis and synthesis - to find out the reasons that cause changes in capital investment.
Results of the research. The result of the study is clearly identified trends in attracting investment in the agricultural sector of Ukraine. The analysis of investment attractiveness on the basis of neoclassical Cobb-Douglas production function is carried out. The obtained model made it possible to predict the volume of production based on the expected values of capital and labor.

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One of the basic assumptions of classical production-inventory models is that all products are of perfect quality. However, in real manufacturing situations, the production of defective items is inevitable, and a fraction of the items produced may be naturally imperfect. In fact, items may be damaged due to production and/or transportation conditions in the manufacturing process. On the other hand, some reworkable items exist among imperfect items that can be made perfect by additional processing. In addition, the classical production-inventory models assume that there is only one product in the system and that there is an unlimited amount of resources. However, in many practical situations, several products are produced and there are some constraints related to various factors such as machine capacity, storage space, available budget, number of allowable setups, etc. Therefore, we propose new constrained production-inventory models for multiple products where the manufacturing process is defective and produces a fraction of imperfect items. A percentage of defective items can be reworked, and these products go through the rework process to become perfect and return to the consumption cycle. The goal is to determine economic production quantities to minimize the total cost of the system. The analytical solutions are each derived separately by Lagrangian relaxation method, and a numerical example is presented to illustrate and discuss the procedure. A sensitivity analysis is performed to investigate how the variation in the inputs of the models affects the total cost of the inventory system. Finally, some research directions for future works are discussed.

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This paper aims to frame a two-player supply chain model with a production system's reliability influenced products’ defection rate.  Upon generating and inspecting the products, the producer reworks the defectives and sells the perfect and reworked items to a retailer providing him free products' delivery. The retailer stores both types of commodities in the respective showrooms of finite capacities and keeps the excess conforming products in a leased warehouse. Eventually, the formulation of these two partners' profit functions performed, and a numerical illustration demonstrates this model's applicability.   Results shows, hiring a storehouse is profitable for the retailer and the deterioration of the production system’s reliability impacts adversely on the manufacturer's profit.

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In recent years, it has been proven that integrating statistical process control, maintenance policy, and production can bring more benefits for the entire production systems. In the literature of triple-concept integrated models, it has generally been assumed that the observations are independent. However, the existence of correlated structures in some practical applications put the traditional control charts in trouble. The mixed EWMA-CUSUM (MEC) control chart and the ARMA control chart are effective tools to monitor the mean of autocorrelated processes. This paper proposes an integrated model subject to some constraints for determining the decision variables of triple concepts in the presence of autocorrelated data. Three types of autocorrelated processes are investigated to study their effects on the results. Moreover, the results of the MEC and ARMA charts are compared. Due to the complexity of the model, a particle swarm optimization (PSO) algorithm is applied to select optimal decision variables. An industrial example and extensive comparisons are provided